LYC High-Precision Oil Purifier is a mobile filtration unit designed for hydraulic systems. Using graded multi-stage filtration, it removes solid particles and dust contaminants from hydraulic oil, effectively improving cleanliness to protect pumps, valves and actuators. Compact with universal casters for easy one-person operation, it serves multiple machines across workshops. Built-in overload and overflow protection ensures safe continuous operation.
Product Overview
The LYC High-Precision Oil Purifier is a mobile, integrated oil purification unit
specifically engineered for hydraulic systems across industrial applications.
Designed to remove solid particulates and dust contaminants from hydraulic oil with
exceptional efficiency, this purifier employs a graded filtration architecture that rapidly
improves oil cleanliness to prescribed ISO standards.
Whether you are filling new oil into a clean system, performing bypass offline filtration
during production, or regenerating used oil for extended service,
the LYC purifier delivers reliable, consistent performance.
Its compact footprint and mobility make it an indispensable tool for daily maintenance
programs in manufacturing plants, construction sites, and heavy equipment workshops.
Unlike stationary filtration systems that require dedicated installation and piping modifications,
the LYC purifier connects quickly to any hydraulic reservoir or circulating loop via flexible hoses.
It operates independently without interfering with normal equipment function,
enabling convenient "kidney-loop" purification that keeps your hydraulic fluid clean
while your machinery continues running.
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2. Product Performance – Engineered for Hydraulic Systems
Optimized Filtration for Hydraulic Oil
The LYC purifier is purpose-designed for hydraulic oil working conditios.
It accommodates conventional hydraulic oil viscosity grades without degrading
or depleting original oil additives. This ensures that while contaminants are
aggressively removed, the oil's chemical composition, anti-wear properties,
and viscosity remain intact – preserving the fluid's full service life and performance
characteristics.
Graded High-Precision Filtration
The purifier adopts a multi-stage graded filtration system that progressively removes
contaminants from large to sub-micron sizes. The coarse stage intercepts larger particles
and debris, protecting downstream fine filters from premature loading.
The high-efficiency fine stage captures minute solid contaminants that would otherwise
circulate through and erode hydraulic precision components such as servo valves, piston pumps,
and proportional valves.
By stabilizing oil contamination levels within acceptable limits,
the LYC purifier directly contributes to reduced component wear,
fewer unscheduled breakdowns, and extended equipment overhaul intervals.
Compact & Mobile Design
Equipped with heavy-duty universal casters and a space-saving structural design,
the LYC purifier is easily maneuverable by a single operator. It can be quickly repositioned
to serve multiple hydraulic stations, machine tools, or construction machinery within a
workshop or across a job site – eliminating the need for dedicated filtration units at every location.
Safety & Reliability
Built-in overload protection and overflow safety valves provide dual-layer security against
abnormal operating conditions. The motor is protected from current surges,
while the hydraulic circuit prevents pressure build-up that could damage the pump
or filter elements. These features, combined with low-noise operation,
support extended continuous working periods without supervision.
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3. Technical Conditions – Robust Construction for Demanding Environments
Industrial-Grade Pump Assembly
The LYC purifier is powered by an industrial gear pump renowned for strong self-priming
capability and stable flow output even under varying inlet conditions.
This ensures consistent filtration performance regardless of oil temperature or viscosity
fluctuations, meeting the demands of large-volume circulation filtration required by high-capacity hydraulic systems.
Durable Frame Construction
The main frame is fabricated from anti-corrosion carbon steel, finished with a rust-proof
coating that withstands challenging indoor and outdoor environments.
Whether operating in a humid factory, dusty construction site, or exposed workshop,
the LYC purifier maintains its structural integrity and appearance over years of service.
Differential Pressure Indicator
A prominently mounted differential pressure indicator provides real-time visual feedback on
filter element condition. When the indicator signals rising pressure differential,
operators know it is time for maintenance – preventing bypass valve opening or filter rupture.
This simple but crucial feature enables condition-based maintenance rather than fixed-interval
changes, optimizing consumable life and reducing waste.
Standard 380V Industrial Power
The purifier operates on standard 380V industrial power supply, with a motor power rating
matched to the pump's requirements for efficient energy consumption. The configuration
supports frequent start-stop cycles common in mobile maintenance operations without
compromising motor life or performance.
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4. Scope of Application
Primary Applications
The LYC High-Precision Oil Purifier is primarily deployed for oil filtration and purification in:
· Hydraulic power stations and centralized hydraulic pump stations
· CNC machine tool hydraulic systems
· Construction machinery hydraulic circuits (excavators, loaders, etc.)
· Injection molding machine hydraulic systems
· Metal forming and pressing equipment
Additional Applications
Beyond hydraulic oil, the LYC purifier is also suitable for filtration and regeneration of
lubricating oils with viscosity grades similar to hydraulic fluids. This includes gearbox lubricants,
circulating system oils, and certain turbine oils, offering versatility across multiple fluid types
within the same facility.
Typical Use Cases
Scenario Application
New oil pre-filtration Remove contaminants introduced during storage and transport before
filling clean systems
In-service oil maintenance Periodic kidney-loop filtration to keep oil cleanliness within ISO
targets
Post-maintenance flushing Clean hydraulic circuits after component replacement or system
overhaul
Oil regeneration Extend used oil service life by removing accumulated contaminants without
replacing fluid
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5. Economic & Operational Benefits
Cost Reduction
By extending hydraulic oil service life, the LYC purifier dramatically reduces new oil purchase
frequency. Fewer oil changes also lower the volume of used oil requiring disposal – a growing
expense in regions with stringent environmental regulations.
Extended Component Life
Clean hydraulic oil significantly reduces wear in pumps, valves, actuators, and seals.
The LYC purifier's high-precision filtration ensures that abrasive particles are removed before
they can damage critical surfaces, translating to longer component service intervals and lower
spare parts consumption.
Reduced Downtime
Contamination-related hydraulic failures are a leading cause of unplanned downtime in
manufacturing and construction. Regular use of the LYC purifier minimizes these incidents,
keeping production lines running and projects on schedule.
Improved Asset Utilization
The mobile design allows one LYC purifier to serve multiple machines and systems,
spreading its cost across a broader asset base and delivering higher return on investment
compared to fixed-installation alternatives.
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6. Comparison: LYC Purifier vs. Alternatives
Feature LYC High-Precision Purifier Conventional Filter Cart Standard Filter Machine
Filtration precision Multi-stage graded, up to fine levels Limited stages Basic particle removal
only
Additive protection Preserves original additives May degrade additives No consideration
Mobility Compact, one-person operation Bulky and heavy Usually fixed or semi-mobile
Safety features Dual protection (overload + overflow) Basic protection Minimal
Differential pressure monitoring Standard Optional or absent Usually absent
Continuous operation Supported Limited Supported but static
Application range Hydraulic + similar lubricating oils Hydraulic only General fluids
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7. FAQ
Q1: What oil viscosity grades does the LYC purifier support?
A1: It handles conventional hydraulic oil viscosities as well as lubricating oils with similar
viscosity ranges. For specific viscosity requirements, please consult our technical team.
Q2: How often should filter elements be replaced?
A2: Replacement is recommended when the differential pressure indicator signals a rise to
the designated change level, rather than on a fixed time schedule. This condition-based
approach maximizes filter life and minimizes waste.
Q3: Can this unit operate in outdoor environments?
A3: Yes. The anti-corrosion carbon steel frame with rust-proof coating makes it suitable for
outdoor use, provided that electrical connections comply with site safety requirements.
Q4: Is installation complex?
A4: No. The LYC purifier connects via flexible hoses with standard fittings. No permanent
plumbing modifications or foundation work are required – simply position, connect, and start.
Q5: Does filtration remove water from hydraulic oil?
A5: The standard LYC model focuses on solid particle removal. For applications requiring
water separation, please enquire about our optional coalescing dehydration module.
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8. Conclusion
The LYC High-Precision Oil Purifier represents a practical, cost-effective solution for hydraulic
oil contamination control. Its mobile design, graded filtration architecture, robust construction,
and user-friendly safety features make it the ideal choice for maintenance teams seeking to
extend oil life, protect valuable hydraulic equipment, and reduce operating costs.
Backed by comprehensive factory testing and customizable to meet specific application needs,
the LYC purifier delivers dependable performance day after day in the most demanding
industrial environments.
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📩 Contact our technical team today for detailed specifications, application recommendations,
and customized quotations.
LYC high-precision hydraulic oil purifier – mobile, multi-stage filtration, extends oil life.
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